Engineered. Integrated. Manufactured. Tested. Delivered.
Manufacturing at fleet scale
A controlled, production-focused manufacturing environment where every system moves through engineering, procurement, fabrication, assembly, controls integration, testing, documentation and delivery as one integrated process.
One integrated process, engineering to delivery.
Each step hands off to the next within J2B, with one schedule, one quality system and one record per unit.
- 01Engineering
- 02Procurement
- 03Fabrication
- 04Assembly
- 05Controls integration
- 06Testing
- 07Documentation
- 08Delivery
Identical process skids in production
One excellent skid proves capability. Fifty identical skids prove a manufacturing system. J2B runs fixed stations, fixtures built for the configuration, crews who repeat the same scope unit after unit, and inspection at every hand-off.
Dedicated cells for larger programs
For larger programs, J2B can establish dedicated production cells and reserve floor space to support the customer's delivery schedule.
The line
Eight stations from raw pipe to shipment.
Identical units in build
Processes
From raw pipe to a tested, shipped system.
| Orbital welding | Automated orbital heads for repeatable butt welds on tube and small-bore pipe. | |
|---|---|---|
| Automated and mechanized welding | Mechanized carriages for long, consistent welds on large-bore pipe and structure. | |
| Pipe positioners | Positioners and roller stands that bring the joint to the welder for flat-position quality. |  |
| Stainless steel welding | Stainless piping and tubing to qualified procedures with segregated handling. |  |
| Carbon steel welding | Carbon steel pressure piping and structural welding to qualified WPS. |  |
| Large-diameter piping | Headers, tees and spools fabricated and dimensionally verified. |  |
| Pipe cutting and preparation | Cutting, beveling and end preparation to the joint design on the weld map. | |
| Fit-up | Components fit, aligned and inspected in fixtures before production welding. |  |
| Structural fabrication | Skid bases, equipment frames, pipe supports and platforms. |  |
| Equipment installation | Vessels, heaters, pumps and compressors set, aligned and secured. |  |
| Instrumentation | Transmitters, gauges, switches and analyzers installed, tubed and tagged. |  |
| Electrical integration | Panels, junction boxes, cable tray and hazardous-area wiring. |  |
| Testing | Hydrostatic and pneumatic tests, loop checks and functional tests. | |
| Factory Acceptance Testing | Witnessed FAT to an approved procedure; punch items closed before release. | |
| Shipping | Units prepared, lifted, secured and shipped in site sequence. |  |
Why offsite
See the floor
- Environment
- Controlled, indoor manufacturing floor
- Visits
- Factory visits and witness testing by arrangement
- Reach
- Projects and fleet programs supported nationally and globally
Let's build your next program.
Whether you are developing a single installation or planning a fleet deployment, J2B Industrial can work with your team to develop an engineered, manufacturable solution and establish the production capacity required to support your schedule.
Or call (904) 574-8919 · sales@j2bindustrial.com
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